Automatic Hydraulic Ballast Sweeper ZYSZ-5

Automatic Hydraulic Ballast Sweeper ZYSZ-5

Category： Track Maintenance Equipment
Model: GX270
Engine Power: 5.1KW
Engine Speed: 3600 r/min
Output voltage: 12V DC
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Automatic Hydraulic Ballast Sweeper ZYSZ-5

1. Product Overview:

The ZYSZ-5 Automatic Hydraulic Ballast Sweeper is a specialized railway maintenance machine designed to efficiently clean residual ballast on sleepers and excess ballast in the track bed after tamping operations. Powered by hydraulic transmission and controlled via wireless remote, it replaces manual cleaning, significantly improving work efficiency and reducing labor intensity for railway engineering departments.

2. Technical specifications:

Item	Specification
Application	Ballast Sweeper
Gasoline Engine Model	GX270
Engine Power	5.1 kW
Engine Speed	3600 r/min
Working Efficiency	≥ 2 km/h
Output Voltage	12 V DC
Fuel Requirement	92# unleaded gasoline only

3. Main Structure Components:

No.	Component Name	Quantity	Description
1	Traveling Device	1 pc	Rubber wheels contact rails to prevent slipping during movement.
2	Frame Assembly	1 pc	Independent frame for quick assembly of traveling device and sweeping shaft; side guards prevent ballast ejection.
3	Ballast Sweeping Shaft	1 pc	Rubber-clad multi-layer wire tube, connected to the seat in a sleeper-contour shape for effective sweeping.
4	Left & Right Guards	1 pc each	Frame-type guards with internal iron wire layer, isolating noise and preventing ballast from damaging outer panels.
5	Hydraulic Power Unit	1 set	Driven by GX270 gasoline engine; dual gear pump generates hydraulic power; solenoid valves distribute flow; fan/radiator for oil cooling; engine + battery ensure 12V power supply.
6	High-pressure Hydraulic Hoses	5 pcs	Equipped with flat-lock quick connectors for easy installation and removal.
7	Tie Rods	2 pcs	Connect the ballast plow and sweeper frame to realize integrated machine operation.
8	Material Transport Plate	1 pc	Mounted on tie rods to carry tools, reducing manual labor.
9	Wireless Remote Controller	1 pc	12V wireless remote to control traveling direction and sweeping shaft rotation.

4. Working Principle

The machine adopts hydraulic transmission as its power source:
The gasoline engine drives a dual gear pump via a clutch to produce two independent hydraulic flows.
Two solenoid directional valves distribute the hydraulic energy:
One flow powers the travel motor to realize machine movement.
The other flow powers the sweeping shaft motor to achieve rotary ballast sweeping.

5. Main Application

Ideal for post-maintenance cleaning of ballasted railway tracks after large/medium repair work by tamping machines. It effectively removes residual ballast on sleepers and excess ballast in the track bed, solving the technical bottleneck of manual cleaning after tamping operations.