Bogie Static Load Test Bench Railway Bogie Overhaul Workshop Equipment

Bogie Static Load Test Bench Railway Bogie Overhaul Workshop Equipment

1. Brief introduction:

The Bogie Static Load Test Bench is a precision testing system installed in the bogie overhaul workshop, designed for static load testing of assembled motor and trailer bogies in metro, light rail, EMU and railway vehicles. It delivers high accuracy measurement, intelligent analysis and automatic reporting to ensure bogie safety, stability and compliance after overhaul.

2. Key features:

• Heavy Duty Enclosed Steel Frame：Integral closed structure delivers high rigidity, stability and long term durability, ensuring consistent high testing accuracy.
• Pit Type Installation & Manual Handling：Pit mounted design for easy manual loading and unloading of bogies onto the worktable, with simple operation and low site modification cost.
• Hydraulic Cylinder Loading System：Reliable hydraulic loading with high fit precision, low wear, easy lubrication and minimal maintenance, ensuring stable and repeatable measurement.
• Comprehensive Parameter Measurement：Automatically measures and calculates wheel load, axle load, load differences, total bogie weight, wheel base, wheel gauge, axle diagonal, four-corner height, axle parallelism and more under simulated car body load.
• Air Spring Testing：Performs air spring tightness test and upper surface height detection; supports shim thickness calculation for optimal air spring installation.
• Adjustable Loading Points：Flexible loading point positioning to test wheel loads under various load conditions for different bogie types.
• Safety & Self-Diagnosis：Full safety protection and real-time self-inspection monitor system status and clearly display fault locations.
• Intelligent Control & Data Management：Advanced control system with user-friendly HMI supports data display, query, historical traceability, one-click printing and automatic test report generation. It stores and recalls bogie parameters and supports program editing.
• Dual Operation Modes：Automatic mode runs full test sequences based on input vehicle parameters; manual mode allows independent adjustment and single-item measurement for flexible inspection.
• Complete Calibration System：Equipped with physical and software calibration tools to support periodic calibration and maintain long-term measurement accuracy.
• Applications：Suitable for bogie manufacturers, metro depots, railway vehicle maintenance centers and rolling stock research institutes to conduct final inspection, quality control and performance verification of various bogies.

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5. Video introduction: