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  • JW-4G Hydraulic Railway Catenary Cable Installation & Maintenance Vehicle
  • JW-4G Hydraulic Railway Catenary Cable Installation & Maintenance Vehicle
  • JW-4G Hydraulic Railway Catenary Cable Installation & Maintenance Vehicle
JW-4G Hydraulic Railway Catenary Cable Installation & Maintenance VehicleJW-4G Hydraulic Railway Catenary Cable Installation & Maintenance VehicleJW-4G Hydraulic Railway Catenary Cable Installation & Maintenance Vehicle

JW-4G Hydraulic Railway Catenary Cable Installation & Maintenance Vehicle

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JW-4G Hydraulic Railway Catenary Cable Installation & Maintenance Vehicle

1. Brief introduction:


The JW-4G Overhead Catenary Inspection & Maintenance Vehicle is a high-performance, reliable rail equipment designed for the installation, inspection, maintenance and emergency repair of electrified railway overhead catenary systems. With a maximum operating speed of 120km/h, it adopts hydraulic transmission and a full hydraulic lifting and slewing working platform, ensuring efficient and safe operation in various railway working scenarios. It is widely used in standard gauge electrified railways, featuring stable performance, strong adaptability and easy operation, which can fully meet the daily operation and emergency support needs of railway catenary maintenance.

Equipped with a powerful Weichai engine and advanced braking system, the JW-4G vehicle ensures excellent traction and braking performance, even in harsh working environments. The automatic leveling working platform can adapt to curve superelevation, providing a safe and stable operating space for maintenance personnel. It can also be used for traction of materials, tools and personnel, realizing multi-functional application and improving work efficiency.

2. Main technical parameters:

Technical Parameters

Specifications

Gauge

1435mm (Standard Gauge)

Axle Arrangement

2-B (B-2) / 4 Axles

Wheelbase

2400mm

Wheel Diameter

New Wheel: 840mm; Worn Wheel: 790mm

Service Weight

Approx. 46~48t (Single Axle Weight: Approx. 11.5t)

Minimum Curve Radius

100m (at 10km/h)

Maximum Operating Speed

120km/h (Traction 50t)

Coupled Operating Speed

120km/h

Climbing Capacity

≥33‰

Overall Dimensions (L×W×H)

15930 × 3118 × 4480~4625 mm

Coupler

Type 13/13B, Center Height: 880±10mm

Braking Distance

≤400m (Initial Speed 80km/h, Straight Track); ≤800m (Initial Speed 120km/h, Straight Track)

Engine

Weichai WP12.480, In-line 6-cylinder, EFI, Water-cooled, Turbocharged Air-to-air Intercooled

Rated Power

353kW / 480HP

Displacement

11.596L

Emission Standard

National Ⅲ / Euro Ⅲ

Transmission

Hydraulic Transmission (Voith, etc.), Stepless Speed Change

Starting Traction

≥50kN

Braking System

Main Brake: JZ-7 (JZ-7G) Pneumatic Brake; Foundation Brake: Single-sided Tread Brake Shoe with Automatic Clearance Adjustment; Parking Brake: Hand Brake/Parking Brake

Air Compressor

1.08m³/min

Main Air Reservoir

500L

Working Platform

Full Hydraulic Lifting + Slewing Platform with Automatic Leveling (Adapting to Curve Superelevation); Main Platform: Lifting and Slewing for Catenary Wire and Lower Part Inspection; Side Platform: Avoiding Wires to Lift to High Position for Upper Structure Inspection

Interfaces

Power Tool Interface, Pneumatic/Hydraulic Interface

Occupancy

Approx. 15 Seats in Cab

Fuel Tank Capacity

1000L

Hydraulic Oil Tank Capacity

220L

Storage Battery

2V×24 Pieces (NM-200) / 200Ah×4

Operating Environment

-25℃ ~ +45℃

Application

Overhead Catenary Installation, Adjustment, Inspection and Maintenance; Daily Patrol, Emergency Repair and Rescue; Traction of Materials, Tools and Personnel

3. Main structure:


The JW-4G Catenary Inspection Vehicle are designed to ensure stability, safety and operability, including the following parts: 

  • Bogie: Adopting 4-axle structure with standard gauge wheelsets, ensuring stable running on electrified railway tracks. 
  • Power System: Composed of Weichai WP12.480 engine and hydraulic transmission device, providing strong power support for the vehicle's operation and work. 
  • Working Platform System: Full hydraulic lifting and slewing platform with automatic leveling function, including main platform and side platform, meeting different maintenance operation needs. 
  • Braking System: Integrating main air brake, foundation brake and parking brake, ensuring reliable braking performance in various working conditions. 
  • Cab and Operating System: Spacious cab with about 15 seats, equipped with professional operating controls, easy to operate and monitor the vehicle status. 
  • Auxiliary Systems: Including fuel supply system, hydraulic system, electrical system and air supply system, providing comprehensive support for the normal operation of the vehicle.

4. Video:

Product Videos

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